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02
Scan to BIM

Industrial 

Point-cloud capture and as-built modelling for a 45,000 m² brownfield manufacturing plant.

/Overview
Industrial Facility
SCAN 0%
ClientManufacturing Firm
LocationPune, India
Year2024
Area45,000 m²
LODLOD 300
DisciplinesStructure, MEP, Process Pipework, Building Envelope

Industrial 

A legacy manufacturing facility with no existing documentation required a full as-built survey ahead of a major refurbishment. We captured the site using terrestrial laser scanning across three days, producing a registered point cloud with sub-centimetre accuracy.

From the point cloud we authored an as-built Revit model at LOD 300 covering the structural frame, existing MEP distribution, process pipework, and building envelope. The model was used directly by the M&E design team and the civil engineers to plan the refurbishment scope without a single site revisit.

Reality CaptureScan to BIM
/Why They Needed Help

Where 

01

Zero Reliable Drawings

Decades-old as-built records didn't match what was actually standing, leaving the refurbishment team with nothing accurate to design against.

02

Refurbishment Couldn't Start Blind

Structural and MEP tie-in decisions needed dimensional certainty the client had no way to verify internally.

03

Production Couldn't Stop

Any survey approach had to work around active manufacturing lines, ruling out a conventional measured survey.

04

One Shot at Capture

Budget only allowed for a single mobilisation, so the scan had to be complete enough to plan the entire refurbishment scope first time.

/Scope of Work

Where 

Reality CaptureScan to BIM
01
Terrestrial Laser Scanning
02
Point Cloud Registration
03
As-Built Modelling (LOD 300)
04
Design-Intent Deviation Analysis
/Key Project Challenges

What 

CH.01

No Existing Documentation

The brownfield plant had no reliable drawings, so the entire as-built record had to be built from scratch from scan data alone.

CH.02

Live Facility Constraints

Scanning had to work around active production lines and equipment, limiting scan station placement and access windows.

CH.03

Sub-Centimetre Accuracy Target

Refurbishment tolerances demanded scan registration accurate enough to trust for structural and MEP tie-in decisions.

CH.04

Single-Visit Requirement

The client needed enough coverage to plan the full refurbishment scope without a second site visit, raising the cost of any capture gaps.

/Execution Strategy

How 

Capture Comprehensively

Three days of terrestrial laser scanning covered the structural frame, MEP distribution, and building envelope in a single mobilisation.

01
02

Register to Site Control

All scan stations were registered to a shared site control network, giving the point cloud sub-centimetre accuracy across the full footprint.

Model to LOD 300

The registered cloud was authored into a full as-built Revit model, covering structure, MEP, process pipework, and envelope.

03
04

Validate Against Design Intent

A dimensional deviation report compared as-built conditions to the original drawings, flagging every discrepancy the refurbishment team needed to know about.

/Solution Delivered

What 

Layer 01

Registered Point Cloud

Full-site terrestrial laser scan registered to a site control network, delivered in RCP and E57 formats.

Layer 02

As-Built Revit Model

LOD 300 architectural, structural, and MEP model derived directly from the scan data.

Layer 03

Deviation Report

Dimensional deviation analysis comparing the as-built conditions to the original design intent drawings.

Layer 04

Scan Data Archive

Organised scan station archive with metadata and registration report, retained for future reference.

01
04
/Business Impact

What 

0Site captured in a single 3-day mobilisation
0Point cloud registration accuracy
0Return site visits required
0As-built coverage delivered at LOD 300
/Tools Used

What 

L
Leica RTC360Laser Scanning
R
Autodesk RevitBIM Authoring
R
Recap ProPoint Cloud Processing
N
Navisworks ManageModel Coordination
/Client Testimonial

We had zero confidence in our old drawings. Neutec's scan gave us a model we could actually design a refurbishment against, and we never had to send anyone back to site.

Facilities Engineer

Manufacturing Firm

/Case Studies

Proof 

Data Centre Operator

Dubai, UAE · 2024

Data Centre

60%

RFI reduction vs portfolio average

2,400+

Clashes resolved pre-construction

5

Disciplines federated into one model

Federated BIM at LOD 400 for a tier-three hyperscale data centre in the Dubai Investment Park.

Commercial Developer

London, UK · 2023

Commercial Tower

5

Project stages carried through one federated model

100%

COBie asset data delivered at handover

Live

BMS integration achieved from as-built model

Virtual design and construction programme for a 22-storey City of London office development.

Mixed-Use Developer

Singapore · 2023

Mixed-Use Development

18%

Cooling load reduction vs baseline

6

Atrium massing options simulated

LOD 350

Coordinated MEP model delivered clash-free

Computational fluid dynamics analysis and full MEP design for a mixed-use podium block in Marina Bay.

Financial Services Firm

Mumbai, India · 2023

Corporate HQ

18 wks

Concept to construction-issue

<40

Residual clashes across the building

100%

Design phases run in one shared model

Integrated MEP design and BIM coordination for a 14,000 m² corporate headquarters in BKC.

Real Estate Investment Group

Doha, Qatar · 2022

Mixed-Use Complex

5

Extension massing options evaluated

0

Tenant disruption during capture

Lawson

Criteria compliance achieved at podium level

Post-occupancy scan programme and wind comfort analysis for an existing mixed-use complex in West Bay.

Airport Authority

Riyadh, Saudi Arabia · 2024

Airport Terminal

3,800+

Clashes resolved pre-construction

7

MEP disciplines federated

62,000 m²

Terminal area coordinated

Full MEP coordination and BIM management for a new international terminal expansion at King Khalid Airport.

Healthcare Trust

Toronto, Canada · 2023

Hospital Complex

<60

Residual clashes at construction issue

7

Floors coordinated in one federated model

100%

HTM 03-01 HVAC compliance

Full MEP design and BIM coordination for a 320-bed acute care hospital expansion in downtown Toronto.

Residential Developer

Abu Dhabi, UAE · 2024

Residential Towers

51,000 m²

Twin-tower area coordinated

LOD 400

Delivered across both towers

0

Cross-tower coordination conflicts at issue

Federated architectural and MEP modelling for a twin-tower residential development on Abu Dhabi's Corniche.

Logistics Operator

Singapore · 2022

Logistics Hub

72,000 m²

Facility captured in one mobilisation

<1cm

Registration accuracy across the full site

0

Additional site visits required for phase 1 design

Reality capture and as-built modelling for a 72,000 m² logistics and distribution hub at Jurong.

University Estates

Manchester, UK · 2023

University Campus

100%

FM system import success at handover

LOD 500

As-built model delivered and verified

0

Manual asset entries required post-handover

BIM management and digital twin delivery for a new STEM faculty building on a live university campus.

Hospitality Group

Dubai, UAE · 2022

Hotel Tower

<30

Residual clashes at construction issue

420

Rooms coordinated to LOD 400

9 mo

Concept to construction issue

Integrated MEP design and BIM coordination for a 420-key luxury hotel tower in Dubai Marina.

Technology Firm

Bangalore, India · 2023

Tech Campus

38,000 m²

Campus gross area

LOD 350

Model fidelity

3

Buildings coordinated

Full MEP design and BIM coordination for a three-building technology campus in the Electronic City corridor.

Sports Authority

Cape Town, South Africa · 2023

Stadium

3,100+

Clashes resolved pre-construction

42,000

Seat capacity

LOD 400

Model fidelity

MEP coordination and clash detection for a 42,000-seat multi-purpose stadium in the Cape Winelands.

/FAQ

Questions 

LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·

Have 

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