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Scan to BIM

Industrial 

Point-cloud capture and as-built modelling for a 45,000 m² brownfield manufacturing plant.

/Overview
Industrial Facility
SCAN 0%
ClientManufacturing Firm
LocationPune, India
Year2024
Area45,000 m²
LODLOD 300
DisciplinesStructure, MEP, Process Pipework, Building Envelope

Industrial 

A legacy manufacturing facility with no existing documentation required a full as-built survey ahead of a major refurbishment. We captured the site using terrestrial laser scanning across three days, producing a registered point cloud with sub-centimetre accuracy. From the point cloud we authored an as-built Revit model at LOD 300 covering the structural frame, existing MEP distribution, process pipework, and building envelope.

Reality CaptureScan to BIM
/Why They Needed Help

Where 

01

Zero Reliable Drawings

Decades-old as-built records didn't match what was actually standing.

02

Refurbishment Couldn't Start Blind

Structural and MEP tie-in decisions needed dimensional certainty the client had no way to verify internally.

03

Production Couldn't Stop

Any survey approach had to work around active manufacturing lines.

04

One Shot at Capture

Budget only allowed for a single mobilisation, so the scan had to be complete enough to plan the entire refurbishment scope first time.

/Project Gallery

A look inside the project.

/Scope of Work

Where 

Reality CaptureScan to BIM
01
Terrestrial Laser Scanning
02
Point Cloud Registration
03
As-Built Modelling (LOD 300)
04
Design-Intent Deviation Analysis
/Key Project Challenges

What 

CH.01

No Existing Documentation

The brownfield plant had no reliable drawings, so the entire as-built record had to be built from scratch.

CH.02

Live Facility Constraints

Scanning had to work around active production lines and equipment.

CH.03

Sub-Centimetre Accuracy Target

Refurbishment tolerances demanded scan registration accurate enough to trust for structural and MEP tie-in decisions.

CH.04

Single-Visit Requirement

The client needed enough coverage to plan the full refurbishment scope without a second site visit.

/Execution Strategy

How 

Capture Comprehensively

Three days of terrestrial laser scanning covered the structural frame, MEP distribution, and building envelope in a single mobilisation.

01
02

Register to Site Control

All scan stations were registered to a shared site control network, giving the point cloud sub-centimetre accuracy.

Model to LOD 300

The registered cloud was authored into a full as-built Revit model.

03
04

Validate Against Design Intent

A dimensional deviation report compared as-built conditions to the original drawings.

/Solution Delivered

What 

Layer 01

Registered Point Cloud

Full-site terrestrial laser scan registered to a site control network, delivered in RCP and E57 formats.

Layer 02

As-Built Revit Model

LOD 300 architectural, structural, and MEP model derived directly from the scan data.

Layer 03

Deviation Report

Dimensional deviation analysis comparing the as-built conditions to the original design intent drawings.

Layer 04

Scan Data Archive

Organised scan station archive with metadata and registration report.

01
04
/Business Impact

What 

0Site captured in a single 3-day mobilisation
0Point cloud registration accuracy
0Return site visits required
0As-built coverage delivered at LOD 300
/Tools Used

What 

L
Leica RTC360Laser Scanning
R
Autodesk RevitBIM Authoring
R
Recap ProPoint Cloud Processing
N
Navisworks ManageModel Coordination
/Client Testimonial

“We had zero confidence in our old drawings. Neutec's scan gave us a model we could actually design a refurbishment against.”

Facilities Engineer

Manufacturing Firm

/FAQ

Questions 

/More Work

Other 

/Certifications

Audited 

Every engagement is delivered against certified management systems — not just claimed adherence.

Information Management certification

Information Management

BIM delivery

Quality Management certification

Quality Management

Process & delivery

Information Security certification

Information Security

Data handling

Environmental certification

Environmental

Sustainability

LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·LET'S MODEL THE BUILT WORLD ·

Have 

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